10 years building in Meridian
70+ outdoor kitchens completed
RCE-69511 Idaho registration
Reviewed by Janine Burrows Outdoor Kitchen Designer and Erica Jensen Office Manager, Outdoor Kitchen & Patio Last checked September 2026
We cut the opening, run the gas, set the grill and test it. The grill is the part you picked. The installation is everything that has to be right around it.
Most of the cost and all of the risk sits in the gas line and the clearances, not in the appliance.
What It Is
The opening cut to the manufacturer’s specification, the frame that carries the grill, a gas line sized to the burner load, and the clearances signed off. The grill itself is the part you buy; this is everything around it.
A built-in grill sits permanently in a counter or island rather than standing in front of one.
A built-in grill is not a barbecue with the legs removed. It is a grill head designed to sit inside a structure, with an insulated jacket so the heat it throws sideways and downward does not reach what surrounds it.
The work is the opening cut to the manufacturer’s spec, the supporting frame around it, a gas line sized to the burner load, and, where you want a rotisserie or a light, power to the cavity.
Big Box vs Build
They assemble grills and connect to a supply that already exists. That is a different job from building one in.
Their programme is the right answer for a grill on wheels: it arrives, someone puts it together, they attach it to a line that is already there. Straightforward and cheap.
What it does not include is cutting an opening in masonry or stone, building the frame that carries the grill, running a new gas line from the meter, or signing off the clearances around a cavity. Those are the four things a built-in actually needs.
So the honest test is whether you are buying an appliance or building a structure. If your island already exists with the right hole in it and gas at the back, an assembly service will do. If any part of that is not true yet, you are looking at a build.
We come out and tell you what you are allowed to build before anything is drawn. On site, at no cost.
Or call (208) 856-3233Conversions
Almost never, and this is the one place on this page where the answer is about safety rather than preference.
A freestanding grill is designed to lose its heat to open air on every side. Drop it into a masonry cavity and the heat that used to escape now goes into the structure around it. A true built-in head carries an insulated jacket for exactly that reason.
The manufacturer settles it, not us. Every grill is certified either for freestanding use or for built-in use, and a grill certified only for freestanding use has no tested clearance to build to.
Send us a photo of the grill and its model plate before you buy anything or cut anything. It takes a minute and it is the cheapest part of the whole job.
The Price
Because you are buying a sealed, insulated, welded appliance rather than a folded steel box on wheels, and then paying to build it in.
Where the money goes:
The comparison people make is the wrong one. A built-in head against a freestanding grill of the same width is not like for like, and a cheap head in a good island is the version that gets replaced first.
The Cut-Out
No. Every manufacturer publishes its own cut-out spec, and they differ by model within the same brand.
This matters more than it sounds, because it decides the order of the work. The opening is built to the document that came with the grill you chose. It is not built to a common size and then filled.
So the grill gets picked before the island is framed, not after. Choosing the appliance late is the single most common way an island ends up with an opening that no longer fits anything, and correcting a finished stone opening means cutting the finished stone.
We ask for the model at design stage and build the frame and the counter notch around that specification.
Clearances
Whatever the manufacturer’s specification says, and it is a tested figure rather than a guideline.
Clearance is measured in inches from the firebox to whatever surrounds it, and the figure differs in every direction: the sides, the back, above the cook surface, and below the base where a drawer or a gas bottle might sit. Expect the back and side figures to be the ones that decide how deep and how wide your island has to be. A grill certified for built-in use has all four tested, and they arrive on a diagram with the appliance.
Gas work on the installation falls under the 2018 International Fuel and Gas Code, and the electrical side under the 2017 National Electrical Code, both listed in the City of Meridian design criteria.
Two clearances get missed more than the rest. The one behind the grill, which is what decides how deep the island has to be built rather than a detail you adjust later. And the one below it, where an enclosed cavity holding a propane bottle needs ventilation designed in rather than added afterwards.
The Gas Line
It is usually the largest single line on the quote, and it is priced by the run rather than by the grill.
What moves it:
Ask for the gas run as its own line on any quote you get. A quote that folds it into a single figure is the one that moves later, and it is the part of this job where estimates differ most between contractors.
Permits
The island usually does not need one. The gas and the electrical work do.
An outdoor kitchen island with no roof over it is generally not a structure that triggers a building permit on its own. What it contains often is: electrical work needs its own permit at any size, and running a new gas line is permitted and inspected work.
The practical version is that a grill dropped into an existing island with gas already at it is a small job, and a grill that needs a new line trenched to it is a permitted one. We file it either way, so it is not something you arrange.
Replacement
Measure the existing opening first, then find a head that fits it. Not the other way round.
A like-for-like swap is a short visit: the old head lifts out, the gas connection is checked and remade, the new head drops in and gets tested. That is the good version and it is genuinely quick.
The version that costs you money is a replacement whose cut-out is 30 inches wide when your opening is 32, or whose depth runs past the 24 inches the island was framed for. Then the counter has to be modified, and on stone that means a cut on a finished surface.
Do not buy the replacement before the opening has been measured. A discontinued model is normal after ten years and there is usually a current head that fits, but it has to be looked for on purpose.
What To Avoid
Almost all of it traces back to the grill being chosen after the island was built.
Common Questions
Yes, and send us the model number before anything gets built. We work to the manufacturer’s cut-out and clearance drawing for that exact model, so the opening fits it the first time.
Only some of them, and it changes the island. A rotisserie motor, interior lights, and electronic ignition on some models all need power at the cavity. It is straightforward while the frame is open and awkward afterwards, so it gets decided at design rather than discovered.
Yes, and the conversion is not something to improvise. Grills are built for natural gas or for propane, and where a model can be converted, it is done with the manufacturer’s own kit and the correct orifices. An enclosed base holding a bottle also needs ventilation designed into it.
A like-for-like replacement is a single visit. A new install is decided by the gas line, because trenching, connecting and inspection set the pace rather than the grill itself.
A replacement into an existing opening, yes. A new gas run means excavation, and a trench has to reach the same 24 inch frost depth the footings do. Frozen ground makes that slower and more expensive. If the trench is most of your job, wait for the ground to turn.
One call, one visit, and a quote that names what it covers.
Or call (208) 856-3233Next Step
Send us the model, or tell us what you are considering, and we will come and look at where the gas has to come from. No charge for the visit.
You get the gas run priced as its own line, the cut-out taken from the manufacturer’s drawing for your grill, and the clearances confirmed before anything is cut.
If the island the grill sits in is not built yet, start at outdoor kitchen construction.
We measure the space, tell you what your yard allows, and build it so nothing shifts on you in winter. One visit, and a quote that names what it covers.
Get a Free Site MeasureFour things and we can call you back with something useful. No obligation.